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Most Automation Dashboards Are Just Lane Assist for People Who Actually Know How to Drive
I remember the first time I drove a car with lane assist. I did not know it had it on there. I was on a conference call driving down the road thinking I was losing my mind because the car kept moving around on its own. I did not know it was a thing and it really should have had a warning label. That is how dashboards are that we do not need. They give you guidance you did not ask for, about a problem you did not know existed, while you are focusing on something else entirely.

John Stikes
2 days ago6 min read


Flexibility as Insurance: Why Automation That Adapts is the Only Safe Bet
Most people look at automation through a single lens: ROI. They ask, "How many months until this pays for itself?" It’s a fair question. ROI and payback matter. But they aren't the only questions you should be asking. When you treat automation as a massive, multi-year "transformation project," you aren't just buying efficiency. You are buying a snapshot of your business as it exists today. You are betting that your product lines, your labor availability, and your customer dem

John Stikes
Jul 84 min read


Picking Value, Not Miles: Lessons from the Road with Rapyuta Robotics
I just got back from Chicago and now we are back in the Northeast doing demos. Automate 2026 was a marathon. If you were there, your feet probably still hurt. I clocked more steps than I want to remember, weaving through massive booths, dodging heavy machinery, and trying to find a booth with a happy hour. Walking that show floor is a workout. But here’s the thing: I was walking to see stuff. I was walking for a look. Most warehouse pickers are walking for a paycheck. After

John Stikes
Jul 15 min read


The Chicago Wrap-Up AUTOMATE 2026: Building Engines, Not Dinosaurs
McCormick Place is loud. Flashy too. And sure, that is part of the fun. But the real excitement is not on the trade show floor. It is next week, when we are back onsite and actually running bots in client buildings. That is where this stuff gets real. That said, the best part of being at the show is still the people. The floor is full of people who actually know how to drive value with automation, not just sell shiny objects. That part is always worth the trip. It is good to

John Stikes
Jun 244 min read


Automate 2026 vs. World Cup Mania: Is Your Warehouse Strategy Playing the Wrong Game?
I’m on the road to Chicago for Automate 2026, and the closer I get, the more the World Cup noise keeps finding me. Hotel lobbies. Bars. Gas station TVs. I even saw a video of a crowd singing “Country Roads” at a watch party. I had no idea that was a soccer anthem. For the record... its called Soccer not Football. That windshield time has me thinking about how we build warehouses. A lot of the people heading to Chicago are still shopping for an American football playbook for a

John Stikes
Jun 213 min read


The Phone Line Trap: Why 'Planning for Future Automation' is a Waste of Space
Last week, I was onsite with a client. Big building. Nice building. Half-empty building. Years ago, they laid it out with all this extra space for "future automation." Extra floor. Extra utilities. Extra room for the big plan that was supposed to show up later. And to be fair, that kind of planning feels responsible. It’s easy to get swept up in a ten-year vision. It feels smart. It feels disciplined. It feels like you’re doing the adult thing. The consultant who helped them

John Stikes
Jun 174 min read


The Confirmation Bias Trap: Is Your Automation Strategy Built on Data or Just Validation?
We all like to think we’re data-driven. You look at the spreadsheets. You check the throughput numbers. You calculate the ROI. Then you start building the case for automation. That sounds smart. But our brains usually play two tricks on us. The first is the Filter for Yes. We fall in love with a technology, a big vision, or a "perfect" future state. Then we start collecting proof that it will work. We ignore the red flags. We explain away the hard parts. We over-engineer a ri

John Stikes
Jun 107 min read


Why Modular Storage is the "Boring" Win Your Warehouse Needs Right Now
If you walk into a facility and see a robot doing backflips or making latte art, run the other way. That isn't a solution. That’s an expensive science project. In the world of warehousing and manufacturing, "exciting" usually means "expensive," "complicated," and "broken." We don't want exciting. At Approach Automation, we want boring. Those are the primary sectors we serve. We want the kind of automation you forget is even there. The kind that shows up at 6:00 AM, stores pal

John Stikes
Jun 34 min read


The AI That Actually Shows Up for Work: Turning Hype into Simple Wins
AI is the loudest word in the room right now. If you listen to the news, AI is either going to write your next novel or take over the world by Tuesday. In Silicon Valley, they’re obsessed with AI that can paint a picture, write a sonnet, or argue about philosophy. But if you’re running a warehouse, a hospital, or a manufacturing plant, you don't need a robot that can write poetry. You need a robot that can sweep the floor. You need a tool that can move a 2,000-pound pallet wi

John Stikes
May 275 min read


Humanoid Robots Are Coming, But You Need a Pallet Moved Today
The short answer: Humanoids might be the answer to labor at some point, but not today. Today, Autonomous Mobile Robots (AMRs) are the ROI move. While the tech giants pilot bipedal robots for general-purpose tasks, mid-market businesses are winning right now by deploying flexible, specialized equipment like Milvus AMRs to solve immediate material flow challenges. It is May 2026. If you follow the tech headlines, you’ve seen the videos. Tesla’s Optimus Gen 3 is folding laundry

John Stikes
May 206 min read


The Dock Door Dead Zone: Why Your Inbound Receiving Is a Time Machine (and How to Fix It)
It is Tuesday, May 5, 2026. You just took delivery of $80,000 worth of high-demand inventory. The truck pulled away twenty minutes ago. You know the product is physically inside your building. Your customer is on the phone asking when it’s shipping. You check your Warehouse Management System (WMS). It says you have zero. Welcome to the Dock Door Dead Zone. It’s a place where physical reality and digital records go to fight, and usually, your bottom line is the one that gets a

John Stikes
May 135 min read


The Manufacturing of Surprise: Why Your Automation Fails and Your Team Gets Blamed
I didn't spend years building the perfect system; I spent years in operations dealing with the aftermath of a perfectly built system that was fragile and couldn't work if we just followed the SOPs. Something would break, a deadline would slip, and the same frustrated questions would show up: Why didn’t the team follow the SOP? Why wasn’t this caught sooner? It took a few hard lessons to see the real problem. The “surprises” that kept blowing up the work weren’t random bad luc

John Stikes
May 65 min read


Google's New Robot Can Read a Gauge, But Can It Move a Pallet? (The ROI Reality Check)
It is Wednesday, April 29, 2026. If you’ve looked at a tech headline in the last 48 hours, you’ve seen it: Google’s Gemini ER 1.6 is here. The videos are everywhere. Robots are now "reasoning." They are looking at analog pressure gauges and reading them with 98% accuracy. They are identifying "context" in a room. They are doing backflips on social media. It’s impressive. It’s high-IQ. It’s also probably useless for your warehouse today. At Approach Automation, we’re fans of t

John Stikes
Apr 295 min read


The Empty Booth Problem: If You Can’t See It Work, It’s Not Equipment
I just got back from Atlanta, and I have a bit of a Modex hangover. If you weren’t there, imagine a million square feet of the most expensive, shiny, and complex technology on the planet. We’re talking booths the size of city blocks, neon lights everywhere, and enough LED screens to power a small country. But I noticed something weird. Walking through the show floor, I saw dozens of massive booths: the kind that cost millions just to set up: that didn't have a single piece of

John Stikes
Apr 229 min read


Modex Day 3: Don’t Let the “Death Star” Booths Distract You from Real ROI
It’s Wednesday here in Atlanta. Day three of Modex 2026. If you’ve been walking the floor at the Georgia World Congress Center, your feet probably hurt as much as mine do. There are over 1,000 exhibitors here. It is a sea of blinking lights, humming conveyors, and enough yellow steel to build a small city. We’ve heard from the big hitters, too. The Home Depot CFO talked about the massive scale of modern retail, and to be honest I am a little disappointed that Dale Earnhardt J

John Stikes
Apr 155 min read


Modex 2026: Finding “Simple Wins” in Atlanta’s Sea of Automation
Next week, Atlanta gets loud. Modex 2026 is officially taking over the Georgia World Congress Center from April 13th to 16th. If you’ve never been, picture this: over 1,000 exhibitors, 40,000 attendees, and enough flashing LED lights and whirring robot arms to make you feel like you’ve stepped onto a sci-fi movie set. It’s big. It’s overwhelming. And for a lot of business owners and operations managers, it’s a little bit terrifying. You walk in looking for a way to fix a labo

John Stikes
Apr 116 min read


Why the Best Automation is Actually Boring
If you walk into a facility and see a robot doing backflips or making latte art, run the other way. That is not an industrial solution. That is an expensive science project. In the world of logistics, manufacturing, and facility management, "exciting" usually means "expensive," "complicated," and "broken." We don’t want exciting. We want boring. At Approach Automation, we believe the best automation is the kind you forget is even there. It’s the robot that shows up at 6:00 AM

John Stikes
Apr 25 min read


Automation is Equipment, Not a Project: The Simple Wins Manifesto
If you need a forklift, you don’t hire a six-month consulting firm to perform a "Material Displacement Readiness Assessment." You don’t spend a year in "Proof of Concept" purgatory to see if a pallet jack can actually lift a pallet. You call a dealer. You buy the equipment. You train your operator. By Tuesday, that forklift is moving product. It’s a tool. It has a job. It does the job. At Approach Automation, we think industrial automation should work the exact same way. For

John Stikes
Mar 255 min read


The 'Forever-Manual' Trap: Why You Don't Need an Amazon Budget to Automate
If you walk into almost any warehouse in America today, you’ll see the same thing: people walking. Miles and miles of walking. Pushing carts. Dragging pallets. Hunting for stuff that should be easy to find. Meanwhile, the internet is yelling about "dark warehouses" and humanoid robots doing backflips. Cool. But here’s the real world: about 90% of warehouses are still completely manual. No automation. (Source: Aaron Prather, "The Automation Gap in Logistics" , Six Degrees of R

John Stikes
Mar 186 min read


The Boring Win: Why Tracking Stuff Beats Playing Hide-and-Seek
It’s 4:30 PM on a Tuesday. There’s a driver leaning against his rig, checking his watch every thirty seconds. He’s got a 500-mile haul ahead of him, and he’s losing light. Inside the warehouse, your shipping manager is halfway into a 53-foot trailer with a flashlight that’s running low on batteries. He’s looking for one specific pallet. The system says it’s at Dock 4. It is not at Dock 4. This is the "Hide-and-Seek" game. It’s played every single day in warehouses, hospitals,

John Stikes
Mar 125 min read
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